What’s On The Bench 11/11/2025

A prototype dulcimer in progress.

On the bench is a prototype dulcimer waiting for a few days of scraping, filing, sanding, and detailing.

It looks very much like the dulcimers I have been making for several years, but there are some differences in both the design and methods of construction.

On this dulcimer, the soundboard is significantly thinner than I usually go with Adirondack spruce, and the bracing is different to accommodate this.

The fingerboard is built up in laminations to keep it stable. I have laminated the fingerboards using 2 pieces stacked, and if using ebony or another exotic wood for a fingerboard, a third layer. On this dulcimer, as on the last several dulcimers I have made, I’ve also laminated side pieces to the fingerboard. To my eye, it looks nicer, and it also adds stiffness and stability without adding any extra weight. The difference on this dulcimer is the fingerboard is less tall, which makes it weigh less, and my thought is it will provide stronger transmission of the vibration of the strings through the fretboard into the soundboard.

The back has a center reinforcement strip and two light cross braces rather than the 3 or more cross braces I usually use, and it is built to have more flex than usual. As per usual, I plane an arch in the back braces and force the back flat while it gets glued on to add strength.

I’ve gone back to a smaller peghead, similar to the size I used in the past, but the block the peghead is mounted to is more massive. I like the way it looks. The spacing of the tuning machines is asymmetric, which is what I typically do, but I modified the design so drilling a hole and adding another tuner to turn a 3-string into a 4-string is possible.

There are some other things. I’ve moved the zero fret slightly to adjust the intonation at the first fret because, due to the compromises of equal temperament, there are certain chords using the first fret that never sound quite right to my ear. The hitch pins for the strings will go on top of the fingerboard behind the bridge, like I used to do years ago. I think it adds a bit of tension, slight though it may be, on the soundboard that adds some power but without the shorter sustain that can happen with a floating tail.

My ability to work has been more limited lately; my back issues missed me and have come to visit, and the hope is to avoid another surgery. With this comes fatigue, and on some days when my body feels up to working, my mind is sometimes a little too foggy to do accurate work with sharp tools. I have learned, repeatedly, that when I decide to work on those days, I don’t do my best work and end up doing it over, so it is best to take a break.

I’m still coming to terms with these limitations, as I have for quite a few years. Generally, I’m okay with it, and I find that though I make fewer dulcimers than I once did, it is easier to enjoy the process of making the ones I do get to make!

It has been a long time since I have built one dulcimer at a time, and I enjoy working this way. I have usually started three dulcimers at once, gotten the woodworking done, and then gone back to working on each dulcimer individually. Once this prototype is completed, I might try working on two dulcimers rather than three.

I’m no longer taking advance orders, but I do have a waiting list, so if you are interested in having one of my dulcimers, please feel free to contact me about getting on the list. As dulcimers become available, I’ll contact whoever is first on the list, and if they aren’t interested, then the second person, etc.

I do this work because I love to do it, and I plan to do it for as long as I can!



News From The Workbench

A dulcimer on the workbench.

There hasn’t been much news from the workbench lately, but I hope there will be more soon!

After completing three dulcimers a few months ago, I had to take a break from working in the shop on a regular basis due to some lower back issues that missed me and decided to come for a visit. I’ve been working with excellent physical therapists, and I am improving, so I am gently and cautiously getting back to the fun and adventure of making dulcimers!

In the photo is a dulcimer that came back for some repair a few weeks ago, and it was the perfect project to get my hands back in the game, requiring light work, much of which could be done seated.

I did work as I could here and there, so I started work on a few fretboards that are now ready for slotting and carving the strum hollow, joined some backs and soundboards and bent some sides, so I have most of the wood prepared for the next three or four dulcimers. I should be making some headway with the new batch fairly soon. How much and how often I can work is still unpredictable, but I’m thankful for as much as I can do.

As I am no longer taking custom orders, I’m trying to find the best way to make various options available, so I plan to build a variety of variations on the theme, and I can always add a few extra frets on request, set them up for different tunings, etc.

I am keeping a list of people who are interested in having one of my dulcimers, and as they become available, I will contact people in the order they asked to be on the list and give them the first look to see if I have made anything they would like before posting them for sale. If you would like to be on the list, please contact me.

That’s about it. After a long, very hot and humid day, there is now thunder, rain and a cool breeze. I am thankful for the small things, which are often much larger than they appear

I’m Still Here!

Dulcimers by Doug Berch in progress.

It has been almost a year since I have written a blog post.

There are several reasons for this, one being it has been very easy to post photos of work in progress on Instagram, and the ease of doing so, as well as reaching a larger audience than this blog tends to reach, superseded writing blog posts.

Also, after 13 years of blogging, some of my posts began to seem repetitive, but I recently thought of how my methods of work continually evolve and change, so though the titles of some future posts may seem like reruns, the information shared in them will be new, fresh, and hopefully of use to others.

I have also long desired posting more about music, in part by sharing videos and recordings of myself. What had prevented this from happening was the learning curve for making decent videos, but doing so has recently become easier for me.

Perhaps the most important reason I have decided to revive my blog is that times have changed, the United States has changed, and the world is changing. Meta, the corporate entity that owns Instagram, Facebook, and Threads, as well as Alphabet Inc, which owns YouTube and Google among other holdings, have chosen to support and pander to our current Fascist government, a government that claims to defend free speech while also banning the sharing of information and erasing history that goes against its authoritarian, racist, nationalist, and homophobic agenda.

In light of this, I am wanting to avoid dependency on these corporations, but it will take time to find alternatives, and that begins with reinvigorating this website and blog.

In other news, I stopped taking custom orders a while ago but kept letting some slip through the net, but at this point, I am no longer taking any custom or advance orders. I can always add an extra fret or two to an existing dulcimer if someone desires, but I will be building the dulcimers I am inspired to build and will be offering dulcimers for sale as they are completed, or to whomever says “I want it!” first when I post photos of work in progress.

The three dulcimers in the photo are the latest I’m working on. One is already sold and another has a potential owner waiting to hear it after completion to see if it suits them.

On the drawing board are some radically different dulcimer designs that I have been wanting to get around to making for many years. Some of the features of these dulcimers will reference design elements of European instruments like the Citera, Epinette des Vosges, Langeleik, etc.

Thanks for following my blog, and I hope you enjoy the posts that are to come.

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Random Musings From My Happy Place

When I started blogging in 2007, it was easy to have something I thought interesting enough to inspire writing a post once or twice a week. As time passed, it was not as easy to come up with something I hadn’t shared before, so blog posts became less frequent.

Instagram has made it easy to share a random photo of a work in progress, and that platform seems more suitable for such things, and that has also made finding something to post here more difficult.

This is a common problem in any form of specialized serial media. I have let go of subscribing to most woodworking magazines because though often informative to some degree, there have already been many articles about sharpening a chisel or setting up a plane or learning about the latest and greatest tool or device I should run out and buy, and they no longer held my interest.

I chose not to write blog posts for the sake of creating content, as I am interested in sharing information about making dulcimers and playing music, rather than posting for the sake of promoting a blog.

All that aside, here’s an update on the latest adventures.

Dulcimers in progress on the workbench.

I recently reorganized my workshop, which was akin to combining the fields of archaeology, waste management, and ergonomics into a three-week adventure.

The primary reason for the reorganization was to make working in the 10-foot by 15-foot room “where the magic happens” easier for the parts of my body that do not work as well as they once did. Bending, twisting, and reaching aggravate my back and legs, which in turn aggravates me, and I am trying my best to minimize those motions in order to optimize the amount of time I am able to work at the bench, which for about 12 years, has been less than I would like it to be. My hope is that the new layout will allow me to have a few more hours a day of time in the shop, which I also refer to as “being in my happy place.”

This is also the reason that, at least for now, I am no longer taking advance or custom orders for dulcimers. I think I will be able to make more dulcimers by just making them as I am able, with all the choices of materials and design left up to myself. I enjoy custom work, but for various reasons, it always takes a lot longer. There are also new designs I have in mind for dulcimers and dulcimer-like instruments that I am excited about developing, and I need time for that as well.

Please know that if you are reading this and are waiting for a dulcimer you have ordered, you are indeed on the list!

For some time, I have wanted to post videos of the music I play, and I am almost comfortable enough with the technology to make that work; almost, but not quite! Sometimes, the video and sound quality come out well on the first try, and at other times, several hours of exorcising poltergeists seems to be required to create a simple, presentable video.

In other news, a lone tom turkey wandered through our yard this morning, most likely looking for love. Grass and wildflowers are growing, and days are brighter and longer.

I hope all is going well for you!



Dulcimer Making – My Process

My workbench, or as I prefer to call it, my happy place!

My dulcimer making process is consistently inconsistent.

Maybe a better way to say that is my methods and design are in a constant state of evolution.

There are certain measurements and features that need to be precise; fret placement, fretwork, setup, action, bridge compensation, string spacing, etc., but when it comes to exact body shape and size, bracing, thickness or thinness of the top, sides and back, and just about every other detail, they are unique to each dulcimer.

My methods of work suit my temperament. I like to work by feel and intuition, and most of the work is accomplished using traditional hand tools. I like to get intimate and personal with my work, and I let the wood dictate a lot of where the final design is heading.

Because of how I approach dulcimer making, I don’t make parts in bulk. I tried that for a short time, and I found it creatively constraining. I prefer to make each part for each dulcimer, and the proportions of each part are based on all the other parts as the dulcimer comes together. Making a dulcimer is like watching a plant grow.

That’s how I do this. My methodology would be ineffective if I was trying to produce dulcimers in a more economically viable quantity, but anytime I have tried doing production work, even on a small scale, I don’t enjoy the process, as it feels like I am manufacturing rather than crafting, and it is the process of crafting I enjoy and love.

My blog posts have become infrequent, but I regularly post photos of the thrill and adventure of being a dulcimer maker on Instagram.

Working On Dulcimers And Working On My Body

Physical therapy I can relate to!

I just want to let folks know how I’m doing and what I’m up to.

The back surgery in early July went well, and my initial recovery was surprisingly comfortable and easy compared to others I have experienced.

After about six weeks, I was able to do some very light work in the shop, and currently, I am able to work at the bench for a total of two or three hours spread across the easier days.

Physical therapy is helping my body, and being able to do some work in the shop is helping my mind and heart.

That’s about it for now. Fall has arrived here in Michigan, and I can taste Winter coming soon.

You can see current work in progress by following me on Instagram.

Working With What You Have To Work With

This post isn’t about the various tools or materials I use when making dulcimers. It is about working with the body I have to work with.

I was part of a panel discussion last week about how disability affects one as an artist or artisan, and before the event, I was interviewed by a local public radio station.

You can listen to the short interview or read a transcript by following this link.