My Most Recent Setup For Sharpening Scrapers

Sharpening scrapers

This is my current hi-tech setup for sharpening scrapers.

The chalk helps keep the file from clogging, and the little Japanese rust eraser helps scrub swarf from the pores of the stone.

I have a big burnisher for big scrapers and a small burnisher for small scrapers. Either burnisher would do the job on all sizes of scrapers, but using a small burnisher to turn the burr on a small scraper feels less like driving a nail with a sledgehammer.

I started making little cardboard or heavy paper sheaths for the smaller scrapers a year or so ago. I use the small scrapers much more than the large ones, and the sheaths let me keep them out on the bench without worrying about the edges becoming damaged.

The larger scrapers are kept wrapped up in a piece of cloth, though I still occasionally use pieces of plastic paper binding clips to protect the edges when they turn up while cleaning the shop.

I like having multiple scrapers on hand. They often look identical, but some are sharpened for very fine work and others for more aggressive work, and like my drugstore reading glasses, if I have enough of them lying about, I can usually find one when needed!

A Sharpening Stone Known By A Variety Of Names, And What I Like About It

A sharpening stone known by many names

To be clear, it is a type of sharpening stone I will discuss that is known by a variety of names. The two examples of this type of sharpening stone in the photograph are known by the names Gabriella and Giuseppe.

Only kidding. Or am I?

But seriously, these two stones, depending on various times and places throughout history, have been referred to as Turkish Oilstones, Levant Sharpening Stones, names referring to different locations in the historic Levant, such as Syria, Israel, Palestine, Lebanon, Jordan, parts of Turkey, Greece, etc.

The stones in the photo were mined in Crete, and though there are varied opinions whether these Cretan sharpening stones are identical to historic Turkish Oilstones, I have read many have found them to perform similarly. Having not had access to any other stones of this type, I have no opinion on the matter.

I only learned of this type of sharpening stone about a year ago. Though once in common use in many parts of the world, these stones are currently little known in the United States. I was only able to find one source carrying them in the United States (the small one) and the larger one was shipped from a tool merchant in Europe. I wonder if a customs agent was perplexed as to why someone would ship what looks like a worn old cobblestone across the Atlantic!

Here is a reference to this type of stone from “Turning And Mechanical Manipulation“, by Charles Holtzapffel (1856)

“The Turkey Oilstone can hardly be considered as a hone slate, having nothing of a lamellar or schistose appearance. As a whetstone, it surpasses every other known substance, and possesses, in an eminent degree, the property of abrading the hardest steel, and is at the same time of so compact and close a nature, as to resist the pressure necessary for sharpening a graver, or other small instrument of that description. Little more is known of its natural history than that it is found in the interior of Asia Minor, and brought down to Smyrna for sale. The white and black varieties of Turkey oilstone, differ but little in their general characters, the black is, however, somewhat harder, and is imported in larger pieces than the white.”

The examples of Cretan sharpening stones I have both contain fissures, small voids, cracks, and other irregularities. From what I have read, this is typical for this kind of stone. These are natural stones, so rather than thinking of them containing flaws, I think of them as a remarkable substance produced by nature with all the complexity of anything else produced by nature.

These stones are porous, and traditionally, a new stone would be soaked in olive oil for several days to permeate the stone before use. In modern times, some prefer using mineral oil rather than olive oil.

This type of stone also works very well with water as a lubricant, and that is how I choose to use them.

A remarkable quality of these stones is the ability to serve as a moderately coarse sharpening stone as well as a stone fine enough to produce an excellent working edge. I can bear down hard with a chisel, plane blade, or knife without damaging the stone, and the bite of the stone removes metal very quickly. Lighter pressure produces a finer edge.

In addition to how much pressure is used, the surface of the stone can be quickly abraded using another coarse or fine stone, and this both changes the quality of the sharpening surface and creates a slurry of stone particles and water of different consistencies. In the photo, sitting patiently on top of the two Cretan stones, are two small Arkansas stones I use as slurry stones, one being a coarse Washita stone, the other a Hard Arkansas stone. I also occasionally use a diamond sharpening plate to true the surface of the stone and/or to create a slurry.

Being a natural stone, the exact grit is irrelevant, but depending on technique, the surface, slurry, and amount of water, I can quickly get the results I would expect using an 800 grit synthetic waterstone through to about a 4000 grit synthetic waterstone. With a little extra time and care, I can achieve a more finely polished edge like that from a 6000 – 8000 grit synthetic waterstone, but I will often just switch to a finer stone when that need arises.

I still consider myself in the learning stage of using this type of stone, and as happy as I am with them, I look forward to discovering more of what they are capable of. In my day-to-day work in the shop, it is typically my go-to stone for maintaining edges.

I post far more often these days about dulcimer making and the tools of the trade on Instagram, so please feel free to follow me there.

Stay healthy and safe!

Flattening Waterstones On A Sunny Day

Flattening waterstones on a sunny day.

Fall will soon arrive, perhaps my favorite season, and it seemed like a good time to take on some tasks that are easier outside the shop rather than inside the shop.

The front steps of our house is a perfect place to flatten waterstones. I can enjoy a beautiful, sunny day and splash water without trying to avoid making a mess!

Flattening waterstones is a general maintenance task I need to do every few months. The stones become concave after a few weeks of sharpening, and though not a problem for honing an edge, a concave stone doesn’t lend itself to polishing the back of a blade very well.

It just takes a few minutes to flatten waterstones. I draw a few lines on the stones with a pencil, add water, and rub the waterstones against a hard, coarse, flat surface until all the pencil lines are gone.

For years I relied on a cinder block as the hard, coarse and flat surface and it worked well, but a few months ago I bought a stone made specifically for flattening waterstones and it does leave a nicer surface on the stones, though I don’t know if that really matters.

Now it’s time for coffee and a trip back into the dulcimer mine.

You can see dulcimers in progress by following me on Instagram

Happiness Is A Sharp Chisel!

Happiness is a sharp chisel!Each time I start a new dulcimer or group of dulcimers I take an hour or two and sharpen everything in sight. Occasional stropping keeps my tools sharp but starting a new project is a convenient time to do any necessary grinding and honing.

Since I work in a small shop almost everything happens on the bench. In the photograph above is the setup I use for honing. It is nothing more than a bench hook on which I place my sharpening stones.  When not in use the bench hook, diamond stones, and fine water stones live on a shelf and when in use I move it to the bench. The coarse waterstones live in a container of water near by. I usually remember to feed them. I use the same spray bottle I use to mist sides during bending to spritz water on the stones.

I prefer using waterstones because I get a lot of feedback through my fingers while honing and quickly achieve a polished edge. I bought the diamond stones years ago. They are handy when honing a narrow tools that could easily gouge a waterstone but as I have gotten better at using waterstones I rarely need them. When the waterstones need flattening I lap the coarse stones on a cinder block with some water and lap the fine stones on the coarse stones.

On the other end of the bench and not in the photograph is a cherry dulcimer about to receive frets. As I said, everything happens on the bench.

Well, almost everything.

 

The Joy Of Honing

The joy of honing.A few days ago my finest waterstone shattered. I can’t complain; it had given me over ten years of service and was $30 well spent.

This afternoon a replacement waterstone came in the mail and I took it out for a spin.

I find honing an edge to be a relaxing experience and a form of active meditation. These days I do most of my honing freehand so there are no jigs and gizmos to deal with. I like waterstones because I get a lot of tactile feedback on what is going on between the steel and the stone.

I like feeling two surfaces gradually becoming a single, sharp edge.

A blade becomes sharper and I become more relaxed.

 

What’s On The Bench – 4/21/2017

On the bench are three planes that have been getting quite the workout lately. They started complaining that they were overdue for a sharpening. I have come to trust their feedback so I took them seriously. Here they are minus their blades. They feel empty and lonely without their blades but this situation will not last long.

Three planes patiently awaiting sharp blades

I move a few things around and the workbench becomes a sharpening station. If I still subscribed to woodworking magazines I would know I am supposed to have a dedicated sharpening station with running water and a bidet. I do the best I can with what I have. It works just fine.

Sharpening stones and a stinkbug

When I turned my head for a moment a stinkbug decided to visit the stone in the center. I turned my head again and the stinkbug was gone. Few know that stinkbugs have developed teleportation. Now you too are among the few who know this.

Three plane blades and a strop in the late April

After honing the blades on the stones they each get a few strokes on a strop and are once again ready to rejoin their planes. Everyone is happy. I assume the stinkbug is happy too.

Sharpening Gizmosity

Warner "Little Wonder" Water Motor

I’m selling these gizmos short. The water motors not only power a grinding and buffing wheel; they can also power a sewing machine, wash bottles, and clean lamp chimneys.

In the case of “Divine’s Red Devil Water Motor” we also get to ponder if using this device requires selling one’s soul to the dark side. I think not, but what do I know?

Divine Water Motor