I have decided to go back to an older style of peghead assembly on the current batch of dulcimers I’m working on. I used this design for years and preferred how it looked but it seemed too labor intensive for a relatively simple part of the dulcimer.
I follow my intuition on things like this and it seems like time to use this joint again, at least for now. So what if it is a lot more work? I enjoy the process! There is the old saying that “time is money” but if I made more money off of my time I would just waste it on house payments, groceries, healthcare, etc.
The head block gets glued on with hide glue and is then sawn to rough shape with a kataba saw. Following the sawing comes bringing the block close to flush with the sides using a low-angle block plane followed by a scraper and file.
The first few times I did this required nerves of steel. It would not be difficult to have a major “Oops!” moment fairly late in the construction process. After gaining some experience I found this to be a relaxing and enjoyable process.